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BOILER CLASSIFICATION.
CHAPTER XV
The boiler drum and tubes-Internally and externally fired boilers
-The return tubular boiler-The fire tube and the water tube
boiler-Vertical and horizontal types-Illustrations of principles
of construction and operation-The Babcock and Wilcox boiler—
The Parker boiler-The Stirling type-The Heine type-Marine
boilers.
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115
CHAPTER XVI
FUEL OIL AND SPECIFICATIONS FOR PURCHASE
Advantages of crude petroleum as a fuel-Liquid fuels classified—
Physical and Chemical properties of oil-Odor and color-Moisture
-Sulphur, gas and other ingredients-Specifications for the pur-
chase of oil.
CHAPTER XVII
FUEL OIL PRICES AND OIL PRODUCTION
Price fluctuation-Decreasing supply-A necessary development.
CHAPTER XVIII
THE SAFE OPERATION OF STEAM BOILERS.
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135
141
Inspection tests involved-Preliminary precautions-Connecting
up boiler units-Low water encountered-Avoid making repairs
under pressure-Removal of sediment-Keep out cylinder oil—
Cooling and cleaning the boiler-Putting boiler out of service.
CHAPTER XIX
HOW TO COMPUTE STRENGTH OF BOILER SHELLS.
The strength of the solid plate-The strength of the net section-
Resistance to shear-Resistance to compression-Efficiency of the
riveted section-Gage pressure necessary to burst the solid boiler
plate-Bursting pressure of the seam-The safe working pressure—
Example of a lap joint, longitudinal or circumferential, double-
riveted.
147
CHAPTER XX
FURNACES IN FUEL OIL PRACTICE..
155
Fuel oil furnace operation-The commercial furnace-Location
of burners-Service for one burner only-Large furnaces.
CHAPTER XXI
BURNER CLASSIFICATION IN FUEL OIL PRACTICE
166
The inside mixer-The outside mixer-An example of the mechani-
cal atomizer-The home-made type of burner.
CHAPTER XXII
MECHANICAL ATOMIZING OIL BURNERS.
Koerting burner-Dahl burner-Peabody mechanical burner-
Moore shipbuilding company burner-Coen burner.
CHAPTER XXIII
RULES FOR EFFICIENT OPERATION OF OIL FIRED BOILERS.
Regulate air to suit load-Prevent air leakage through setting-
Analyze flue gases frequently-Burner must be suited to furnace-
Keep boilers clean and maintain furnaces properly-Regulate
atomizing steam to suit oil-Heat oil to proper temperature for
atomization-Boilers should not be forced excessively-Shutting
down boilers for short periods should be avoided-Oil should not be
sprayed into furnace unless there is a fire-Feed water uniformly-
Keep boilers clean and in good repair-Maintain baffles and flame
plates in good condition-Use recording instruments wherever
practicable-Determine efficiency daily from records-Fire boilers
scientifically.
CHAPTER XXIV
FUEL OIL BURNING APPLIANCES
Storage tanks-Measurement of oil-Oil pumps-Strainers-
Oil heaters-Oil burners-Oil piping-Automatic regulators—
The Witt improved oil burner governor-The Moore automatic
fuel oil regulator-The Merit automatic oil stoking system.
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189
202
CHAPTER XXV
CHANGING FROM COAL TO OIL
CHAPTER XXVI
THE GRAVITY OF OILS IN FUEL OIL PRACTICE
The method of the Westphal balance for exact measurement-
Details of procedure-Computations involved.
CHAPTER XXVII
MOISTURE CONTENT OF OILS
Summary of methods employed in determining the moisture con-
tent-The approximate method of treatment-Error in assuming percentage by weight is same as percentage by volume.
CHAPTER XXVIII
DETERMINATION OF HEATING VALUE OF OILS
An approximate method based on the Baumé scale-Dulong's
formula based on the ultimate analysis-The fuel calorimeter-The
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241
Parr calorimeter-The principle of operation-Detailed operation of the Parr calorimeter-Preliminary precautions-The explosion of the charge and the taking of temperatures-The correction for temperature readings-Higher and lower heating value.
CHAPTER XXIX
THEORY OF CHIMNEY DRAFT.
The law of pressures in chimney draft-The theoretical draft-
Draft formula for the modern power plant-An example of chim-
ney design for sea-level installation-Corrections in chimney height
for altitude-Rule for altitude correction-An example of chimney
design at altitude.
251
CHAPTER XXX
ACTUAL DRAFT REQUIRED FOR FUEL OIL
Draft losses in steam power generation-Loss of draft in boilers-
Loss in flues and turns-Total available draft required-Artificial
draft.
CHAPTER XXXI
265
CHIMNEY GAS ANALYSIS
The taking of the flue gas samples and analysis-Orsat apparatus-
To ascertain the carbon dioxide content of a flue gas-To ascertain
the oxygen content of a flue gas-To ascertain the carbon monoxide
content of a flue gas-To ascertain the nitrogen content of a flue gas
-An approximate check on the Orsat analysis-Chemical formulas
for preparing the absorption solutions-The Hemphel apparatus for
determining the hydrogen content-Gas analysis in the power plant
-Conclusion on the Orsat analysis.
CHAPTER XXXII
271
ANALYSIS BY WEIGHT, AND AIR THEORETICALLY REQUIRED IN FUEL OIL
FURNACE . . 279
Relationship of a component weight to the whole-Fundamental
laws involved-A conorete rule for conversions-Weight of air
theoretically required for perfect fuel oil combustion-Correction
for hydrogen appearing in fuel analysis-Oxygen theoretically
required for fuel combustion-Air required per pound of fuel
burned.
CHAPTER XXXIII
COMPUTATION OF COMBUSTION DATA FROM THE ORSAT ANALYSIS.
Air actually supplied to furnace per pound of fuel burned-An
illustrative example-A second formula for ascertaining air actually
admitted to the furnace-Weight of dry flue gas per pound of fuel-
Ratio of air drawn into furnace to that theoretically required.
286
WEIGHING WATER AND OIL
CHAPTER XXXIV
Volumetric method of measurement- -Method of standardized
platform scales-Weighing of the oil-Sampling the oil supply-
General sampling of fuel oil for purchase-Sampling with a dipper
-Continuous sampling-Mixed samples.
295
CHAPTER XXXV
MEASUREMENTS OF STEAM USED IN ATOMIZATION
Mathematical expression for flow of steam-Apparatus employed
in measuring steam in atomization-Calibration of orifice-
Numerical illustration.
CHAPTER XXXVI
THE TAKING OF BOILER TEST DATA.
The object-The instructions for boiler tests-The test for effi-
ciency under normal rating-Time of duration of test-The begin-
ning and stopping of a test-The weighing of the water-The heat
represented in the steam generated-The oil, its measurement and
analysis-The steam used in atomization-The boiler efficiency-
The overload test-The quick steaming test-Observations neces-
sary-Pressure readings-Temperature readings-The flue gas an-
alysis-The test as a whole.
302
307
CHAPTER XXXVII
PRELIMINARY TABULATION AND CALCULATION OF TEST DATA
The log sheet for weighing the water-Log sheet for the fuel oil fed
to furnace Other data to be taken―The general log sheet-The
plotting of the test data.
314
CHAPTER XXXVIII
THE HEAT BALANCE AND BOILER EFFICIENCY.
Total heat absorbed by boiler--Heat absorbed by boiler for
atomization-Net heat absorbed by boiler for power generation-
Loss due to moisture in the fuel-Loss due to moisture formed by
burning hydrogen-Loss due to heat carried away in dry gas-
Loss due to incomplete combustion-Loss due to evaporating steam
for atomization-Loss due to superheating steam used for atomiza-
tion-Total loss in atomization-Loss due to moisture in entering
air-Stray losses-Summary of heat balance-Net boiler efficiency
-Boiler efficiency as a steaming mechanism-Summary of data
used.
320
CHAPTER XXXIX
SUMMARY OF SUGGESTIONS FOR FUEL OIL TESTS AND THEIR
TABULATION
Efficiency for oil fired boilers defined-Tabluation of fuel oil test
data-Principal data and results of boiler test.
CHAPTER XL
THE USE OF EVAPORATIVE TESTS IN INCREASING EFFICIENCY OF Oil
FIRED BOILERS
Furnace arrangement-Oil burners-Draft-Flue gas analysis for
maximum efficiency-Regulation-Records-Practical illustra-
tions of economy study-General furnace arrangement-Table
showing economy data-Comparative economic results-Conclu-
sions from test data.
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337
CHAPTER XLI
ECONOMIES OBTAINED IN OIL BURNING PRACTICE.
Economics in the New Cornelia Copper Company plant type
of equipment-Boiler efficiency-Operation of automatic regula- tors-Maintaining economy-Motor-generator sets.
CHAPTER XLII
MISCELLANEOUS OIL BURNING TESTS
General-Description of plant-Method of testing-Boiler tests—
Boiler efficiency-Stack temperatures-Oil consumed-Steam to
burners Pressure loss in superheater-Varying draft-Ratio of
oil and steam pressures-Radiation test-Swinging load-Starting
up cold-Tests on flow of oil through burners-Influence of load on
pressures of oil and atomizing steam in oil burners-Tests with
oil burners-Practical application of test data.
CHAPTER XLIII
PRESENT STATUS OF OIL BURNING POWER PLANT DESIGN.
Fuel-Location of steam-electric power plants-Size of steam
plant units-Automatic control.
351
368
386
ILLUSTRATIVE PROBLEMS
APPENDIX I
Thirty-three examples solved in detail, illustrating the computa-
tions involved in economy tests for oil fired boilers-Miscellaneous
questions and answers.
APPENDIX II
HELPFUL FACTORS IN FUEL OIL STUDY AND CONSERVATION
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411